Chingwe Chotulutsira Mapaipi Chofewa cha Pvc Braided Pipe Extrusion chomwe chapangidwa ndi Blesson pachokha chimadalira zaka zambiri zosonkhanitsa ukadaulo komanso luso lopanga zinthu mwaluso. Pogwiritsa ntchito kapangidwe kanzeru ka modular ndi ukadaulo wa 38CrMoAlA nitrided screw, zigawo zake zazikulu ndi zochokera kumakampani apamwamba apadziko lonse lapansi monga ma WEG motors, ndipo chimathandizira ma PLC ndi ma control modes amanja. Chifukwa cha magwiridwe antchito apamwamba komanso magwiridwe antchito okhazikika monga mpikisano wake waukulu, chimapatsa makasitomala apadziko lonse lapansi zida zopangira zomwe zili ndi khalidwe labwino kwambiri komanso kusinthasintha kosinthika. Zimathandiza mabizinesi kukonza mphamvu zopangira, kuonetsetsa kuti akulamulira bwino, komanso kutenga nawo mbali pa mpikisano pamsika.
Sankhani Blesson, sankhani njira yodziwika bwino yopangira payipi yofewa ya PVC yolukidwa!
Ntchito Zazikulu:
Kudzera mu kapangidwe ka zigawo za PVC zamkati ndi zakunja + kulimbitsa ulusi wapakati wa polyester, imapeza kukana kwa kupanikizika ≥ 0.6MPa, yotsutsana ndi kupotoka, yotsutsana ndi kuphulika, ndipo nthawi yake yogwira ntchito ndi yayitali katatu kuposa ya mapaipi wamba.
Zochitika Zamsika:
Kufunika kwa ulimi wothirira madzi mosawononga ndalama zambiri padziko lonse lapansi (ndi kukula kwa 12%) pachaka ndi mapaipi amadzimadzi ogwiritsira ntchito makina omangira (ndi kukula kwa 8%) pachaka kwakwera, zomwe zapangitsa kuti mizere yopangira yoluka yokolola zambiri ikhale malo ofunikira kwambiri ogulira ndalama.
| # | Dzina la Zida | Kuchuluka | Kufotokozera Mwachidule kwa Ntchito |
| 1 | Chotulutsira Chokha cha BLD65-28 Chokha | 2 | Chowonjezera chopangidwira ma granules ofewa a PVC |
| 2 | Chotulutsira Chokha cha BLD30-25 Chokha | 2 | Kusintha kwa mitundu ya mizere |
| 3 | BL-50 Soft Hose Extrusion Die | 2 | Kupanga mapaipi |
| 4 | Thanki ya Madzi Yoziziritsira ya BLW-50 | 2 | Kuziziritsa madzi (thanki yachitsulo chosapanga dzimbiri) |
| 5 | Chida Chochotsera Mphira Wathyathyathya wa BLH-50 | 1 | Kuthamangitsidwa kwa Liwiro Kosinthika (1-16m/mphindi) |
| 6 | Makina Olukira a BLB-50 | 1 | Kuluka kolimbikitsidwa ndi ulusi (kulamulira kusintha kwafupipafupi) |
| 7 | Uvuni Wotenthetsera wa BL-50 | 1 | Kutentha kwapakati (0.75kW×4) |
| 8 | BLSJ-50 Single Station Simple Winding Unit | 1 | kuzungulira (torque ya 5Nm) |
| 9 | Makina Osindikizira a BLFK-50 | 1 | Kutseka mapaipi kumapeto (kutentha kwa 0.6kW) |
Chotulutsira Cholondola Kwambiri: Kupanga Koyenera Kwamakonda
Ntchito:
Chotulutsira chachikulu (BLD65-28) chimagwiritsa ntchito zinthu zofewa za PVC, ndipo makina othandizira (BLD30-25) amagwira ntchito yotulutsira mizere yamitundu/zigawo zogwirira ntchito.
Ubwino Wodziwika:
✅ Kutulutsa kofanana kwa zinthu zazikulu za 80kg/h + mzere wamitundu wa 1.5kg/h
✅ Imakwaniritsa miyezo yonse ya mafakitale (yolimbana ndi dzimbiri) komanso ya chakudya (yozindikiritsa mtundu)
✅ 38CrMoAlA nitride screw (yolimba ku kutentha kwa 300℃) + integral barrel → plasticization yofanana popanda ma angles olimba
Makina Olukidwa ndi Paipi Yofewa ya PVC: Kulukidwa Kolondola Kwambiri Kumayika Maziko Olimba a Ubwino
Makina oluka a Blesson ofewa a PVC oluka m'munda ndi chimodzi mwa zida zofunika kwambiri pakupanga mapaipi ofewa a PVC oluka m'munda. Ntchito yaikulu ya makina oluka mapaipi ofewa a PVC oluka m'munda ndi kupanga kapangidwe ka mauna oluka okhala ndi kusinthasintha komanso kukana kupanikizika mkati mwa payipi yofewa ya PVC m'munda kudzera mu njira yoluka.
Mu makina oluka a PVC, ulusi 12 umagwiritsidwa ntchito poluka kumanzere, ulusi 12 woluka kumanja, ndi ulusi 4 woluka kwa nthawi yayitali.
Ubwino Wodziwika:
Ubwino wa makina oluka mapaipi a m'munda opangidwa ndi PVC ndi awa:
✅Kulukidwa bwino kwambiri kumatsimikizira kufalikira kofanana kwa ulusi wa ulusi, kumawonjezera mphamvu yokoka komanso kukana kuphulika kwa payipi, kuti ikwaniritse zofunikira pamavuto monga kuthirira m'munda ndi kuyeretsa tsiku ndi tsiku.
✅Kusinthasintha kwamphamvu kumalola kusintha kosinthasintha kwa magawo malinga ndi mainchesi osiyanasiyana a mapaipi, kutalika ndi kuchulukana kwa kuluka kuti apange mitundu yosiyanasiyana ya mapaipi a m'munda a PVC.
✅Kupanga zinthu zokha kwambiri kumathandiza kuti ntchito ipitirire, kuchepetsa kugwiritsa ntchito zinthu ndi manja, kukonza bwino ntchito komanso kuchepetsa ndalama zogwirira ntchito.
Kutentha Uvuni Ndi Kuwongolera Kutentha Kwabwino: Kupatsa Mphamvu Kupanga Makina Olukidwa.
Ntchito:
Pambuyo polimbitsa ulusi ndi makina oluka (BLB-50), PVC yakunja imapangidwa pulasitiki nthawi yomweyo ndi bokosi lotenthetsera (BL-50).
✅ Mphamvu yolumikizirana yawonjezeka ndi 30% (yoletsa kuyika)
✅ Kutentha kwa infrared kwa mbali zinayi (0.75kW×4) + kutchinjiriza kwa gawo → kugwiritsa ntchito mphamvu kwachepetsedwa ndi 20%
✅ Kuchotsa mphamvu>15N/mm (yoposa miyezo ya ISO)
Chipangizo chonyamulira cha mphira wa mbozi ziwiri chotchedwa lathyathyathya: Chosinthira Madzi Okhazikika
Ntchito:
Kugwira mphamvu nthawi zonse pazifukwa zosiyanasiyana za mapaipi, ndi kusintha kosasintha kwa screw kwa clamping range (Ø10~50mm).
Ubwino Wodziwika:
✅ 16m/mphindi yothamanga kwambiri yoletsa kutsetsereka (zipangizo zachikhalidwe ≤10m/mphindi)
✅ 2.2kW WEG mota + Danfoss frequency converter → kusinthasintha kwa liwiro<0.5%
✅ Kusunga mphamvu ndi 15% (chitsimikizo cha IE4 chogwiritsa ntchito bwino mphamvu)
Thanki Yoziziritsira Madzi: Kuzizira Kwambiri ndi Mphamvu Yokhazikika
Ntchito:
✅Kuwongolera kutentha kwa madzi ndi kapangidwe ka kayendedwe ka madzi kofanana kumathandiza kuziziritsa bwino ndi njira zokhazikika komanso zowongolera.
✅Amaziziritsa mapaipi atsopano opangidwa ndi pulasitiki mwachangu kuti akhazikitse kutentha, kuonetsetsa kuti m'mimba mwake wakunja, kuzungulira, ndi miyeso ina yofunika kwambiri zimapangidwira bwino, pomwe amapewa zolakwika zomwe zimayambitsa kuzizira kosagwirizana monga kusintha kwa kutentha kapena makwinya.
✅Kuzizira bwino komanso kukhazikika bwino kumawonjezera kusinthasintha kwa mawonekedwe ndi kufanana kwabwino m'mapaipi opangidwa mochuluka.
Dongosolo Lolamulira Lanzeru: Ntchito Yopanda Nkhawa Padziko Lonse
Ntchito:
Kusinthana kosasinthika pakati pa njira ziwiri zamanja/PLC, kuthandizira ma interface a zilankhulo zambiri.
Ubwino Wodziwika:
✅ Zida zamagetsi za ABB/Schneider (chitetezo cha IP54)
✅ Kuwunika kutentha kwa extrusion nthawi yeniyeni (±1℃ kulondola)
✅ Dongosolo lodziyesera lokha kuti muli ndi vuto (kuchepetsa nthawi yopuma ndi 70%)
Mtengo Wapatali: Kudalirika Kwa Nthawi Yaitali + Ubwino Wosunga Mphamvu
| Kukula | Zida Zachikhalidwe | Blesson Yankho |
| Kugwiritsa Ntchito Mphamvu | 140kW·h/tani | ≤112kW·h/tani (↓20%) |
| Kukonza | Moyo wa screw: miyezi 6 | 38CrMoAlA nitrided screw → miyezi 24 |
| Kuwongolera Ubwino | Chiŵerengero cha zigawo>5% | Kukulitsa mgwirizano → kuchuluka kwa zigawo<0.3% |