Mzere Wopanga Mapaipi a HDPE Wabwino Kwambiri
Mapulogalamu Ogulitsa
Zipangizo zopangira mapaipi a PE nthawi zambiri zimakhala PE100 kapena PE80, ndipo kukula ndi magwiridwe antchito a mapaipi a PE ziyenera kukwaniritsa zofunikira za miyezo yapadziko lonse lapansi monga ISO4427. Poyerekeza ndi mapaipi achikhalidwe a simenti ndi mapaipi achitsulo, mapaipi a PE ali ndi zabwino zazikulu monga kugwira ntchito bwino, kukana madzi kuyenda bwino, komanso kukhala ndi moyo wautali. Agwiritsidwa ntchito kwambiri popereka madzi m'mizinda, kupereka gasi m'mizinda, njira zotayira madzi m'mizinda, mapaipi amafakitale ndi ulimi, ndi mapaipi oteteza chingwe cholumikizirana ndi madera ena.
(1) Chitoliro cha Madzi cha PE
Mapaipi a PE amagwiritsidwa ntchito kwambiri pomanga njira zoperekera madzi, njira zoyeretsera madzi m'mafakitale ndi njira zoperekera madzi m'matauni, ndi zina zotero. Angagwiritsidwe ntchito ngati mapaipi amadzi apampopi, mapaipi othirira ndi mapaipi operekera madzi opanikizika, ndi zina zotero, ndi zabwino monga zosavuta kunyamula, zosagwira mankhwala, zaukhondo, zosawononga chilengedwe, komanso zosinthasintha bwino.
(2) Chitoliro cha PE Silicone Core
Chitoliro cha silicone cha PE choteteza chingwe cha kuwala chili ndi mafuta olimba a silicone pakhoma lamkati. Mapaipi a silicone amagwiritsidwa ntchito kwambiri mumakina olumikizirana a chingwe cha kuwala pa njanji ndi misewu ikuluikulu. Ali ndi ubwino woteteza chinyezi, kukana tizilombo, kukana dzimbiri komanso kuletsa ukalamba. Chitoliro cha silicone chamkati pakhoma lamkati la payipi sichichita ndi madzi. Zodetsa zomwe zili mu payipi zimatha kutsukidwa mwachindunji ndi madzi. Chitoliro cha silicone chamkati ndi chaching'ono, kotero chimatha kutembenukira mumsewu kapena kutsatira mtunda popanda chithandizo chapadera.
(3) Chitoliro Cholumikizirana cha PE
Mapaipi olumikizirana a PE angagwiritsidwe ntchito m'makina olumikizirana amphamvu ndipo amagwira ntchito bwino polimbana ndi dzimbiri, kupsinjika ndi kugundana.
(4) Chitoliro cha Gasi cha PE
Chitoliro cha gasi cha PE chomwe chili pansi pa nthaka ndi choyenera kugwiritsa ntchito mapaipi otumizira gasi okhala ndi kutentha kogwira ntchito kuyambira -20 mpaka 40℃ ndipo kuthamanga kwa ntchito kwa nthawi yayitali kumakhala kotsika kuposa 0.7MPa.
Mfundo Zaukadaulo Zamalonda
● Malinga ndi zosowa zenizeni za makasitomala osiyanasiyana, timapereka makina owongolera a Siemens S7-1200 series PLC kapena makina owongolera pamanja kuti musankhe. Makina owongolera a Siemens PLC okhala ndi sikirini yokhudza ya mainchesi 12 ndi osavuta kugwiritsa ntchito. Ogwiritsa ntchito amathanso kuwongolera mosavuta ntchito za tsiku ndi tsiku pogwiritsa ntchito mabatani amakina pansi pa sikirini yokhudza popanda kuchotsa magolovesi osatentha. Makina owongolera pamanja ali ndi ma thermometer odziyimira pawokha omwe ndi osavuta kugwiritsa ntchito komanso osavuta kusamalira.
Chotulutsira:
● Mzere wathu wopanga mapaipi a PE uli ndi chotulutsira magetsi champhamvu kwambiri cha siponji imodzi. Siponji imodzi yopangidwa mwaluso imatsimikizira kuti imapanga pulasitiki yabwino kwambiri. Chotulutsira magetsi cha siponji imodzi chikhoza kukhala ndi makina oyezera ndi kudyetsa a iNOEX aku Germany, omwe amaphatikizidwa ndi makina owongolera a PLC, popanda kufunikira kuyika chotulutsira china choyezera. Chikhoza kusinthidwa pakati pa njira ziwiri zowongolera za "Kulemera kwa Mita" ndi "Kutuluka", ndipo zopangira zimatha kusungidwa ndi 3% mpaka 5% kuti zigwiritsidwe ntchito kwa nthawi yayitali. Chotulutsira magetsi chimagwiritsa ntchito mota ya AC yosinthasintha pafupipafupi kapena mota yokhazikika ya maginito yogwirizana ndi magwiridwe antchito abwino kwambiri, zomwe zimasunga mphamvu zoposa 20% poyerekeza ndi mota ya DC. Chitsamba chodyetsera chomwe chili ndi khoma lamkati lozungulira chili ndi chothamanga choziziritsa madzi chozungulira, chomwe chingawonjezere bwino kutulutsa kwa madzi ndi 30% mpaka 40%.
Kutulutsa Mphamvu:
● Diye yotulutsa mapaipi a PE imagwiritsa ntchito kapangidwe ka njira yozungulira yoyendera madzi yopangidwa mwapadera ndi Blesson, yomwe ingatsimikizire kuti kutentha kwa kusungunuka kumakhala kofanana, kuchotsa kwathunthu chizindikiro cha kusungunuka mkati mwa chitoliro, ndikupewa cholakwika cha mizere chomwe chimayambitsidwa ndi diye yamtundu wa dengu.
● Chotsukira cha extrusion chakonzedwa ndi njira zingapo. Chotsukiracho chimakhala ndi chrome-plated kapena nitride, ndipo chimapukutidwa, cholimba pang'ono komanso choteteza dzimbiri.
● Kapangidwe kabwino ka die ya Blesson's PE pipe extrusion ndi kosavuta kwa ogwiritsa ntchito kusintha mwachangu tchire, mapini ndi ma calibrator amitundu yosiyanasiyana.
● Timayika zida zotenthetsera mkati mwa ma extrusion dies a mapaipi a PE opitilira Ø110mm, ndi makina ochotsera mpweya mkati mwa mapaipi a PE opitilira Ø250mm kuti tiwongolere ubwino wa mapaipi.
Tanki Yopukutira Mpweya:
● Thupi la thanki yopumira limapangidwa ndi chitsulo chosapanga dzimbiri cha SUS304 chapamwamba kwambiri, ndipo mapaipi amadzi ndi zolumikizira zonse zimapangidwanso ndi chitsulo chosapanga dzimbiri cha SUS304 choteteza dzimbiri, chomwe chimatsimikizira kuti chimagwira ntchito nthawi yayitali.
● Thanki ya vacuum imagwiritsa ntchito njira yotseka yotsekeka ya vacuum negative pressure, yomwe imatha kusintha yokha digiri ya vacuum. Ndi yothandiza kwambiri komanso yosunga mphamvu, komanso imaonetsetsa kuti vacuum imapanga bwino komanso imachepetsa phokoso.
● Thanki yotulutsira madzi ili ndi njira yodziwira yokha kuchuluka kwa madzi ndi kutentha kwa madzi. Njira yotulutsira madzi pakati imatha kusintha madzi mwachangu, zomwe zimathandiza kusunga nthawi ndikuwonjezera magwiridwe antchito ake.
● Zosefera zazikulu zimatha kutseka bwino zinyalala m'madzi, ndikuwonetsetsa kuti madzi ozungulira ndi abwino. Zosefera zimatha kutsukidwa mwachangu ndi manja, zomwe zimakhala zosavuta kukonza.
Tanki Yopopera:
● Thanki yopopera imatha kuziziritsa mapaipi mwachangu mbali zonse, motero imathandizira kukweza liwiro la mzere wopangira.
● Malinga ndi zosowa zenizeni za kupanga, kasitomala amatha kusintha kutalika kwa chithandizo cha chitoliro mosavuta.
● Thupi la thanki yopopera, mapaipi ndi zolumikizira zonse zimapangidwa ndi chitsulo chosapanga dzimbiri, chomwe chimateteza dzimbiri komanso chimakhala cholimba.
● Pa matanki opopera mapaipi ang'onoang'ono ndi apakatikati, kampani yathu imagwiritsa ntchito chipangizo chanzeru chosinthira kutalika kwa zothandizira mapaipi. Kudzera mu gudumu lamanja, kutalika kwa zothandizira mapaipi angapo kumatha kusinthidwa mofanana, zomwe zimakhala zosavuta kwa makasitomala kusintha kukula kwa mapaipi.
Chigawo Chonyamulira Zinthu:
● Pa ma diameter osiyanasiyana a mapaipi ndi liwiro la mzere, kampani yathu imapereka zida zonyamulira lamba kapena lamba wambiri kuti makasitomala asankhe.
● Kulimba kwa mphutsi zathu n'kolimba. Ndipo chipolopolo cha rabara sichimatuluka chifukwa cha kukangana kwakukulu.
● Chimbalangondo chilichonse chimayendetsedwa ndi mota yokhazikika ya maginito kuti chitsimikizire kuti chikuyenda bwino komanso kuti chizinyamula bwino.
● Chipangizo chonyamulira mapaipi akuluakulu chingakhale ndi chipangizo chokwezera (winch) cha chitoliro chotsogola panthawi yoyeserera.
Chigawo Chodulira:
● Tili ndi chipangizo chodulira mipeni youluka, chipangizo chodulira mapulaneti ndi chipangizo chodulira chopanda swarf chomwe makasitomala angasankhe.
● Chipangizo chodulira chopanda swarf chimagwiritsa ntchito njira yolumikizira mfundo zambiri pogwiritsa ntchito mpweya, yomwe ndi yabwino kusintha kukula kwa chitoliro.
● Kapangidwe ka mipeni iwiri yozungulira kapena mpeni umodzi wolunjika wa chipangizo chodulira chopanda swarf chimatsimikizira kudula kosalala.
● Dongosolo lowongolera lili ndi chophimba chodziyimira pawokha cha mainchesi 7 chokhudza utoto, makina ophatikizidwa a HMI + Siemens PLC.
● Mphamvu yolumikizirana ndi yokhazikika ndipo kutalika kwa kudula ndi kolondola.
Chipinda Chozungulira:
● Kampani yathu imapereka njira zosiyanasiyana zozungulira monga zozungulira za siteshoni imodzi kapena ziwiri, ndipo liwiro la kuzungulira limagwirizanitsidwa ndi liwiro la mzere wopangira.
● Chipangizo chozungulira chili ndi ntchito monga kuika chitoliro chokha, kulamulira kupsinjika, kukanikiza chitoliro, ndi kukanikiza koyilo.
● Chipangizo chozungulira chimayendetsedwa ndi injini ya servo yokhala ndi Inovance PLC+HMI control (chipangizo chonsecho chimagwiritsa ntchito njira yotsegulira basi), yomwe ili ndi kulondola kwakukulu.
● Chipangizo cholumikizira ndi kuzunguliza chokha cha malo awiri chimakhala ndi ntchito yosinthira ma roll, ndipo chimatha kumangirira ndi kutsitsa ma roll okha. Ndi choyenera kupanga ma payipi ang'onoang'ono othamanga kwambiri mpaka 32mm.
Mndandanda wa Zitsanzo za Zogulitsa
| Mzere Wopanga Chitoliro cha PE | |||||
| Chitsanzo cha Mzere | Makulidwe a m'mimba mwake (mm) | Chitsanzo cha Extruder | Kutulutsa Kwambiri (kg/h) | Utali wa Mzere (m) | Mphamvu Yonse Yokhazikitsa (kW) |
| BLS-32PE(I) | 16-32 | BLD50-34 | 150 | 20 | 100 |
| BLS-32PE(II) | 16-32 | BLD50-40 | 340 | 48 | 130 |
| BLS-32PE(III) | 16-32 | BLD65-34 | 250 | 48 | 150 |
| BLS-32PERT | 16-32 | BLD65-34 | 250 | 48 | 145 |
| BLSP-32PEX(I) | 16-32 | BLD65-34 | 200 | 46 | 170 |
| BLS-32PE(IIII) | 6-25 | BLD65-30 | 120 | 65 | 125 |
| BLS-32PE(III) | 5-32 | BLD40-34 | 70 | 29.4 | 70 |
| BLS-63PE(I) | 16-63 | BLD50-40 | 300 | 53 | 160 |
| BLS-63PE(III) | 16-63 | BLD65-34 | 250 | 53 | 160 |
| BLS-63PE(IIII) | 16-63 | BLD65-34 | 250 | 38 | 235 |
| BLS-63PE(III) | 8-63 | BLD50-34 | 180 | 21 | 70 |
| BLS-63PE(IIIIII) | 16-63 | BLD50-40 | 340 | 38 | 165 |
| BLS-110PE(I) | 20-110 | BLD50-40 | 340 | 55 | 160 |
| BLS-110PE(II) | 20-110 | BLD65-35 | 350 | 55 | 180 |
| BLS-160PE(I) | 32-160 | BLD50-40 | 340 | 48 | 160 |
| BLS-160PE(II) | 40-160 | BLD65-40 | 600 | 59 | 240 |
| BLS-160PE(III) | 32-160 | BLD80-34 | 420 | 52 | 225 |
| BLS-160PE(IIII) | 40-160 | BLD65-34 | 250 | 45 | 255 |
| BLS-160PE(III) | 32-160 | BLD65-38 | 500 | 52 | 225 |
| BLS-250PE(I) | 50-250 | BLD50-40 | 340 | 45 | 170 |
| BLS-250PE(II) | 50-250 | BLD65-40 | 600 | 52 | 225 |
| BLS-250PE(III) | 50-250 | BLD80-34 | 420 | 45 | 215 |
| BLS-315PE(I) | 75-315 | BLD65-40 | 600 | 60 | 260 |
| BLS-315PE(II) | 75-315 | BLD50-40 | 340 | 50 | 170 |
| BLS-450PE(I) | 110-450 | BLD65-40 | 600 | 51 | 285 |
| BLS-450PE(II) | 110-450 | BLD80-40 | 870 | 63 | 375 |
| BLS-450PE(III) | 110-450 | BLD100-34 | 850 | 54 | 340 |
| BLS-630PE(I) | 160-630 | BLD80-40 | 870 | 61 | 395 |
| BLS-630PE(II) | 160-630 | BLD100-40 | 1200 | 73 | 515 |
| BLS-630PE(III) | 160-630 | BLD120-33 | 1000 | 66 | 480 |
| BLS-630PE(III) | 160-630 | BLD90-40 | 1000 | 66 | 450 |
| BLS-800PE(I) | 280-800 | BLD120-33 | 1000 | 66 | 500 |
| BLS-800PE(II) | 280-800 | BLD100-40 | 1200 | 66 | 535 |
| BLS-1000PE(I) | 400-1000 | BLD150-34 | 1300 | 70 | 710 |
| BLS-1000PE(II) | 400-1000 | BLD100-40 | 1200 | 70 | 710 |
| BLS-1000PE(III) | 400-1000 | BLD120-40 | 1500 | 70 | 675 |
| BLS-1200PE(I) | 500-1200 | BLD150-34 | 1300 | 53 | 660 |
| BLS-1200PE(II) | 500-1200 | BLD100-40 | 1200 | 53 | 580 |
| BLS-1200PE(III) | 500-1200 | BLD120-40 | 1500 | 60 | 670 |
| BLS-1600PE | 500-1600 | BLD150-34 | 1500 | 71 | 890 |
| BLS-355PE | 110-450 | BLD80-40 | 870 | 65 | 400 |
Chitsimikizo, Satifiketi Yotsatira
Guangdong Blesson Precision Machinery Co., Ltd. imapereka chitsimikizo cha chaka chimodzi. Mukamagwiritsa ntchito chinthucho, ngati muli ndi mafunso okhudza chinthucho, mutha kulumikizana nafe mwachindunji kuti mupeze ntchito zaukadaulo pambuyo pogulitsa.
Guangdong Blesson Precision Machinery Co., Ltd. imapereka satifiketi yoyenerera malonda pa chinthu chilichonse chogulitsidwa, kuonetsetsa kuti chinthu chilichonse chayang'aniridwa ndi akatswiri aluso komanso okonza zolakwika.
Mbiri Yakampani
